Packaging Structure: A Comprehensive Guide
For any business that produces packaged products, packaging structure is an important part of the production process. But what exactly is packaging structure? In simple terms, it is a template for designing a custom box or packaging and plays a key role in the production process. Let’s take a closer look at the principles of cutting lines and how they work.
Titles
What is Packaging Structure?
Packaging structure refers to a detailed and preliminary design of packaging that, in simple terms, serves as a roadmap for its production. This two-dimensional design specifies all the necessary details for creating a box or carton, from precise dimensions and shapes to cutting lines and folds.
What is the Difference Between Packaging Structure and Packaging Die?
• Packaging Structure: A digital file created in design and engineering software that shows all dimensions, cutting lines, and other details.
• Packaging Die: A physical tool made based on the packaging structure. This die has cutting blades and is mounted on a wooden board that cuts or folds the cardboard exactly according to the structure design.
How Do Packaging Structure and Die Work?
Imagine you want to design a custom box for your product. Before we reach the production stage, we need a detailed design to tell the manufacturer exactly what we want. The packaging structure fulfills this role. With this design in hand, manufacturers can create precise cutting dies that match our design.
The packaging structure is the first step in producing custom packaging. This design facilitates communication between the designer and the manufacturer, ensuring that the final product meets our expectations.
How to Design a Packaging Structure?
Creating an appropriate structure requires knowledge in box making and graphic design software such as Illustrator and Corel. Additionally, engineering software like AutoCAD is often used in this process. With the help of these programs, designers can create complex shapes and lines that accurately represent packaging designs.
Moreover, if designers have sufficient experience in
die-making processes, they can better understand how their designs will
translate into packaging materials. Once the design is complete, they can send
it directly to printing houses for die cutting based on the provided
specifications.
Reviewing the Packaging Die Manufacturing Process
The process of manufacturing a packaging die involves several stages. First, we create a prototype of the designed box using the desired cardboard to ensure the design’s accuracy. Then, based on the dimensions and details, we use high-quality MDF or plywood to construct the base and support for the cutting blades and fold lines.
Next, cutting blades, which are usually made of steel or hard materials, are installed on the base using screws and high-quality glue. We use thinner blades for cutting and wider blades for folding lines. For perforating, specialized serrated blades are employed.
To protect the blades and enhance the durability of the die, special foam or padding is used alongside the blades. This helps maintain the quality of the die in subsequent productions. Each of these steps must be performed carefully and precisely to ensure everything fits well in the final form. Here, having an accurate cutting line is crucial!
Conclusion
The packaging structure, as a two-dimensional design, outlines the roadmap for producing packaging. The packaging die is a tool used for cutting and creating fold lines on cardboard or cartons. Understanding the components of an effective cutting line is essential for packaging designers and custom carton makers.
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Baly Agency
The Baly Agency is a place where creativity and performance are directly connected, driving forward movement. Our areas of expertise include packaging design, brand visual identity design, website design, and the production of promotional animations.